Mellott Archives | Mellott Rock Crusher Equipment & Service Provider Mon, 22 Dec 2025 16:48:53 +0000 en-US hourly 1 https://wordpress.org/?v=6.9.4 /wp-content/uploads/2022/09/cropped-favicon-32x32.png Mellott Archives | Mellott 32 32 Reflecting on a Year of Growth at Mellott Annual Christmas Party /reflecting-on-a-year-of-growth-at-mellott-annual-christmas-party/ Mon, 22 Dec 2025 16:48:53 +0000 /?p=4572 Mellott CEO Rich Blake reflects on a year of growth, gratitude, and teamwork during his year-end address at our annual Christmas Party.

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Last Friday, the Mellott team came together for our annual Christmas Party, a cherished tradition and a meaningful opportunity to celebrate the people behind everything we do.

Mellott 2025 Christmas PartyThe day was filled with good food, great conversation, and outstanding live music from . More than a celebration, it was a chance to pause, reflect, and express gratitude for the incredible team that drives our success every day.

A Message of Gratitude and Growth

During the event, CEO Rich Blake delivered his year-end address, recognizing the many accomplishments achieved throughout the year and, most importantly, theRich Blake people who made them possible.

Rich highlighted a year marked by strong growth across our business lines and an expanded geographic footprint. By adding experienced industry professionals and expanding our service center network, Mellott has continued to fortify its capabilities and better serve customers nationwide.

“Our employees truly make the difference,” Rich shared.

That sentiment was echoed throughout his address, emphasizing that ѱdzٳ’s people, combined with our equipment, technology, facilities, and quality of workmanship, establish our family of companies as best in class. Our high standards in training, customer service, and professionalism continue to set our workforce apart and position us for long-term success.

Guided by Our Core Values

Mellott ServiceAt the heart of everything we do are our core values: Safety, Integrity, Commitment, Respect, and Excellence. These principles guide our decisions, shape our culture, and drive our performance both internally and in how we serve our customers.

As we reflect on the year behind us, we are proud of the progress we’ve made and grateful for the dedication, teamwork, and professionalism shown by our employees every day.

Looking Ahead

The annual Christmas Party served as a reminder that ѱdzٳ’s success is built on people—our team, our partners, and our customers. With a strong foundation and aMellott Service with Rebuilt Impact Crusher shared commitment to excellence, we look forward to building on this momentum and continuing to grow together in the year ahead.

From all of us at Mellott, Merry Christmas and here’s to an incredible 2026!

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Metso GP vs. HP Cone Crushers: Which Is Right for Your Plant? /metso-gp-vs-hp-cone-crushers-which-is-right-for-your-plant/ Thu, 18 Dec 2025 15:32:31 +0000 /?p=4567 ompare Metso GP Series and HP Series cone crushers to find the right solution for your crushing circuit. Learn benefits, applications, and key differences.

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When you’re sizing a cone crusher for an aggregate or mining circuit, the right fit isn’t always “bigger is better.” Metso’s Nordberg® GP Series and HP Series are both proven workhorses, but they’re optimized for different job profiles. Below, we’ll walk through the real-world benefits of the GP Series, explain how the HP Series differs, and give practical guidance for choosing the crusher that’ll deliver the best uptime, product shape, and operating cost for your application.


GP300S ConeThe GP Series: built for versatility, heavy feed, and easy upkeep

The GP Series was developed to be flexible and tough in secondary crushing roles where feed conditions vary — coarse to extra fine — and where the feed flow or size can change throughout the day. Key benefits you’ll see in the field:

  • Large feed opening relative to footprint. accept oversized feed better than many machines in the same weight class, meaning fewer pre-screening headaches and higher effective throughput in variable-feed situations.

  • Versatile cavity and stroke options. can be fitted with different cavities, eccentric strokes, and speeds so you can tune throughput and product gradation to match your plant. That makes them especially useful where the crushing stage must adapt to other equipment in the circuit.

  • Steeper chamber / shorter stroke — forgiving with wear. The GP chamber geometry is steeper and the stroke shorter compared with HP chambers. That design helps the feed opening remain relatively large even as liners wear, maintaining throughput and reducing the need for frequent setting changes.

  • Simple to maintain and service. GP crushers were engineered for easy access and serviceability — shorter maintenance windows, quick liner changes, and a range of standard spare-part options to keep operating costs predictable.

Put simply: if you need a reliable secondary crusher that handles fluctuating feeds, oversized rocks, or one machine that must do a bit of everything, the GP Series is an excellent, practical choice.


The HP Series: high-performance shape and consistent production

The Nordberg® HP Series targets a slightly different need set: consistent, high-capacity crushing with excellent product shape and tight gradation in multi-Metso Cone Crushersstage plants. Highlights include:

  • Designed for predictable capacity and product shape. The focuses on delivering consistent throughput and high-quality cubical products — ideal for plants where finished gradation and shape are critical.

  • Optimized speed and efficiency for fine-to-medium crushing. HP crushers typically run at higher speeds and are tuned for multi-stage crushing where downstream feed is controlled and consistent. That makes them a go-to for tertiary or quaternary duties where product spec is the priority.

  • Lower operating and wear costs in steady-state operations. In plants with stable feed and choke-fed conditions, the HP Series’ design often results in lower wear part consumption per ton and lower total operating costs over long campaigns.


Side-by-side (practical) comparison

  • Feed variability: GPs are typically better at handling variable and oversized feed.

  • Product shape & gradation: HP’s are optimal for more consistent, cubical product in controlled circuits.

  • Maintenance & uptime: GP designed for simpler, quicker service; HP optimized for long, efficient campaigns when feed is stable.

  • Tuning flexibility: GP offers more tuning options (strokes, cavities) for mixed-duty plants; HP’s strengths lie in predictable performance for specific crushing stages.

  • Best use case: GP = flexible secondary (and some tertiary) crushing with varying feed; HP = high-performance multi-stage plants where output spec is paramount.


How to choose for your plant (quick checklist)

  1. What’s your feed like? If the feed is variable or contains oversized rock, favor GP. If the feed is consistent and you need tight specs, favor HP.

  2. Which crushing stage? GP is often specified for secondary where flexibility matters; HP is commonly used for tertiary/quaternary to guarantee shape.

  3. Are operating costs or downtime your primary worry? GP’s easier maintenance can reduce downtime; HP’s efficiency can lower wear cost per ton in steady-state plants.

  4. Do you need automation or remote control? Both series integrate Metso automation options; match the control package (IC/automation) to your plant goals.


How Mellott helps you get the most from either machine

GP100 cone crusherAt Mellott we don’t just sell crushers — we help you pick, install, start up, train, and maintain the right Metso solution for your operation. Whether your plant benefits more from the GP Series’ rugged adaptability or the HP Series’ high-performance consistency, we offer:

If you’d like, we can run through your feed analysis and production targets and recommend the precise GP or HP model, cavity, and automation package that matches your ROI goals.


Bottom line

Both the Metso GP and HP Series are excellent cone crushers — the GP is the go-to when feed variation, oversized material acceptance, and simple, adaptable maintenance are priorities; the HP is ideal when predictable capacity and a high-quality, cubical product are required in a controlled, multi-stage circuit. Choosing the right one comes down to your feed characteristics, production specs, and how you balance uptime vs. product shape.

Want help choosing which model best fits your plant? Contact our experts for the recommend models and configurations to fit your needs.

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Mellott Recognized as a Gold-Level Partner in the Metso Partner Excellence Program /mellott-recognized-as-a-gold-level-partner-in-the-metso-partner-excellence-program/ Thu, 20 Nov 2025 19:11:12 +0000 /?p=4540 Mellott has been recognized as a Gold-level partner in the Metso Partner Excellence Program, with NorX and Southern Machinery also earning Gold status.

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NorX and Southern Machinery Also Earn Gold-Level Honors

Mellott is proud to announce that we have been awarded Gold-level Partner status in the Partner Excellence Program—a distinction that reflects our team’s dedication, performance, and commitment to supporting producers throughout the aggregates industry.

This recognition from Metso highlights our consistent focus on delivering exceptional service, deep product expertise, and reliable solutions that keep our customers up and running. We are honored to be acknowledged for the work we put in every day to strengthen our partnership with Metso and to support the success of our customers across the country.

A Shared Achievement Across Our Family of Companies

NorX Metso Gold partner award

In addition to ѱdzٳ’s recognition, we’re excited to celebrate that both and our valued partners within the Mellott family, also earned Gold-level partner status. This achievement across all three organizations demonstrates a unified commitment to excellence, teamwork, and delivering unmatched value in the field.

Together, Mellott, NorX, and Southern Machinery continue to drive innovation, expand support capabilities, and champion Metso’s mission through every installation, service call, and customer interaction.

Thank You to Our Teams and to Metso

We extend our sincere appreciation to Metso for this honor, and we want to recognize the hard work of our incredible teams who made this achievement possible. Their dedication to quality, collaboration, and customer success is at the heart of everything we do.

We look forward to building on this momentum and continuing to deliver industry-leading solutions for our customers for years to come.

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Mellott Rebuilds and Delivers Omnicone 1560 Within Days /mellott-rebuilds-and-delivers-omnicone-1560-within-days/ Wed, 12 Nov 2025 19:22:46 +0000 /?p=4533 ѱdzٳ’s team rebuilt and delivered a Omnicone 1560 in record time, getting our customer back up and crushing ahead of schedule.

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test standAt Mellott, we pride ourselves on being a true partner to our customers, ready to respond when it matters most. Recently, one of our longtime customers faced an unexpected challenge: a on their .

Rebuilt Omnicone 1560Time was critical. With production halted and material piling up, they reached out to Mellott for help and our team immediately sprung into action.

Friday
Our team received the call asking if we had an Omnicone 1560 available. The customer’s crusher had gone down, and they needed a replacement fast.

Monday
We confirmed a solution: Assembling a Omnicone 1560 using our in-stock inventory of parts at our Warfordsburg, PA facility.

Tuesday
Our talented technicians built the unit, completed no-load testing on our , and had it ready to ship–all within 4 days of receiving the call. The rebuilt Omnicone 1560 was transported to the customer’s site, arriving that same evening.

Wednesday
Installation began immediately, and by Thursday evening, the unit was back in production, ahead of the customer’s deadline and fully operational.


This project is a tremendous example of the dedication, speed, and teamwork that define Mellott. From parts availability and assembly to testing, delivery, and startup, every department worked together to deliver a solution that minimized downtime and got our customer back to doing what they do best: crushing rock and keeping production moving.

At Mellott, we don’t just sell equipment, we deliver solutions and support that keep our customers running. Reach out to Mellott service. We keep you crushing!

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Mellott Announces Appointment of New President /mellott-announces-appointment-of-new-president/ Wed, 05 Nov 2025 16:37:20 +0000 /?p=4527 Mellott is pleased to appoint Nick Ecker as new President. Mellott announces Nick Ecker as new President, bringing extensive leadership in construction equipment and heavy machinery to drive strategic growth.

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FOR IMMEDIATE RELEASE

November 4, 2025

Warfordsburg, PA

Mellott is pleased to announce that Nick Ecker has been appointed as the company’s next President, effective November 3, 2025.

Mr. Ecker brings extensive executive leadership experience across the construction equipment and heavy machinery industries, with a strong background in operations, sales, and strategic organizational growth. His leadership approach and focus on continuous improvement align with ѱdzٳ’s core values and long-term strategic vision.

In conjunction with this appointment, Rich Blake will continue to serve as Chief Executive Officer (CEO) of Mellott. In this capacity, Mr. Blake will maintain responsibility for the company’s overall strategic direction, long-term industry relationships, and future growth initiatives, including the evaluation of synergistic acquisition opportunities.

“We are excited to welcome Nick to Mellott,” said Rich Blake, Chief Executive Officer. “His industry experience and leadership style will be an asset to the organization as we continue to strengthen our market position and pursue new opportunities for growth.”

Mellott looks forward to Mr. Ecker’s leadership and contributions as the company continues its commitment to operational excellence, customer success, and strategic growth.

About Mellott
Mellott is an innovative leader in the crushing, and screening business. We partner with the aggregate, slag, construction and environmental industries as a true full-service provider supporting customers with our expertise and leadership. We treat our customers as whole entities, and our spectrum of contract crushing, engineered systems, equipment, parts, and service are unmatched by any company in the business.

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Protect Your Equipment with Mellott’s Magnetic Wear Products /protect-your-equipment-with-mellotts-magnetic-wear-products/ Tue, 07 Oct 2025 13:20:56 +0000 /?p=4485 Discover ѱdzٳ’s magnetic liners and wear products. They're quick to install, no bolts or welding needed, and built to stay secure on vibrating screens and chutes.

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Every detail matters when your goal is to protect your equipment and extend its life. Our line of wear products, including magnetic liners, wear liners, screen media, and tube covers, is designed to help you reduce downtime, maintenance, and repair costs.

Magnetic Liners: Smart Protection That Stays Put

magnetic wear linersѱdzٳ’s are the next generation of wear protection. They can be applied to any steel surface with no bolts, no glue, no welding required. Installation is quick and simple, and the powerful magnetic attachment ensures a secure fit even on vibrating screens and chutes. That means you can protect your equipment without the hassle of complex installation or lengthy downtime.

Built for Durability and Performance

Our wear products are built to handle the toughest environments. Whether you’re working in crushing, screening, or material handling applications, these solutions deliver reliable performance where it counts most. With ѱdzٳ’s magnetic liners, you get a combination of durability, flexibility, and ease of use that helps keep your operation running smoothly.

Why Choose Mellott

Mellott partners with producers across the aggregates industry to provide complete wear protection solutions. Our team understands your challenges and we deliver the right products to keep your equipmentmagnetic wear liners performing at its best.

Ready to upgrade your wear protection?
Contact Mellott today to learn more about our , wear liners, screen media, and tube covers, and discover how we can help you protect your investment and boost efficiency.

👉 /contact-us

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Mellott at the Forefront at the 2025 NSSGA Legislative & Policy Forum /mellott-at-the-forefront-at-the-2025-nssga-legislative-policy-forum/ Thu, 18 Sep 2025 12:36:07 +0000 /?p=4436 Mellott joined industry leaders at the 2025 NSSGA Legislative & Policy Forum in Washington, D.C. to advocate for aggregates and drive progress forward.

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This week, Mellott is honored to have Rich Blake and Justin Mellott representing us at the 2025 Legislative & Policy Forum in From September 16–19 at the Hyatt Regency Capitol Hill, industry leaders are gathering with policymakers to advance the collective interests of stone, sand, and gravel producers around the country.

NSSGAWhat is the NSSGA Legislative & Policy Forum?

The NSSGA (National Stone, Sand & Gravel Association) often joined with Hill Day alongside and is a key annual event.

 

 

It’s purpose-built for:

  • Telling the story of our industry to elected officials and decision-makers, highlighting the ways aggregates are foundational to infrastructure and the economy.NSSGA Legislative and Policy Forum
  • Promoting policy priorities that matter—everything from regulation, sustainability, access to aggregates, transportation, workforce development, and more.
  • Equipping industry participants with advocacy tools—how to engage with legislators, how to communicate impact, and understanding the political landscape.

US Capitol DomeHosting “Hill Day” meetings where attendees meet directly with members of Congress and their staff to share firsthand the challenges and opportunities facing the aggregates sector.

Why This Year Matters

Some of the reasons this year’s forum feels especially important:

  • Over 340 attendees from across the industry are coming together—amplifying collective voice, networking, and coordinating advocacy efforts.
  • Policy issues remain complex: environmental regulations, transportation infrastructure funding, permitting, sustainability, supply chain challenges, and labor/workforce concerns are at the top of the agenda. This forum provides a chance to align on goals and strategies.
  • With national elections approaching, Hill Day offers timely opportunity to engage lawmakers while they are setting priorities and agendas.

ѱdzٳ’s Role

Rich Blake and Justin Mellott are doing more than just attending, they’re actively participating:Mellott attends NSSGA Hill Day

  • Engaging in meetings with legislators and their staff to ensure ѱdzٳ’s perspective (and the broader industry’s) is heard.
  • Learning from sessions and webinars offered by NSSGA and partner associations to strengthen our ability to advocate effectively.
  • Sharing insights inside Mellott, so what we learn here informs how we approach regulatory, operational, and sustainability challenges back home.

Looking Ahead

NSSGA Legislative and Policy Forum 2025At Mellott, we believe that progress comes from being part of the conversation. The insights gained this week on policy, relationship‐building, and shared industry challenges will help us continue to drive forward with purpose. We’re proud to support NSSGA, invest in advocacy, and stand alongside colleagues who are working to build a stronger, more sustainable future for our industry. Learn more about Mellott or contact us by clicking HERE.

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Mellott Proud to Support the Sideling Hill Trailhead Project /mellott-proud-to-support-the-sideling-hill-trailhead-project/ Tue, 02 Sep 2025 20:23:57 +0000 /?p=4412 Mellott is proud to support the new Sideling Hill Trailhead project, contributing engineering, fabrication, and community partnership to bring the student-designed bike wash to life

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student weldersAt Mellott, we’ve always believed in the power of collaboration, whether we’re serving our customers, supporting our employees, or giving back to our community. That’s why we’re especially proud to have played a role in bringing a one-of-a-kind community project to life: the new bike washing station at the Pennsylvania Turnpike’s , opening this September.

This unique, tree-shaped bike wash is more than just functional, it’s a piece of public art. Designed and built with creativity and skill by students from and , with guidance from teaching artist, Jeremy Waak and trades professionals, the 12-foot by 25-foot structure blends art, engineering, and the natural beauty of Pennsylvania’s landscape.

Mellott was honored to support the project by donating labor and materials, as well as providing project management, detailed engineering, fabrication, assembly, and painting. For us, it was more than just a community contribution, it was an opportunity to connect with local students, educators, and the Pennsylvania Turnpike team on something that will benefit residents and visitors for years to come.

“Coming together to successfully accomplish goals is what Mellott is all about, whether for customers, ourselves, or our community,” said Greg Walters, Sr. Manager of Safety, Training & Performance for Mellott. “For this project, besides helping our community, the added benefit was getting to better know and work with the school leaders, students, and the Turnpike representatives. As projects tend to go, always coming down to ‘crunch time’, our engineering, purchasing, manufacturing, service, and training departments performed flawlessly working to support this community effort.”

bike wash assemblyFor Mellott, this project also carries historical significance. Nearly 85 years ago, Mellott supplied stone for the original construction of the Pennsylvania Turnpike. Today, as the Turnpike celebrates that anniversary,bike wash we’re proud to again contribute to a project that reflects innovation, collaboration, and a commitment to serving the community.

The Sideling Hill Trailhead will officially open on Saturday, September 20, 2025, with a ribbon-cutting ceremony and celebration from 11 a.m. – 2 p.m. The trailhead offers access to more than 600 miles of trails within a 25-mile radius, including , Raystown Lake, and Bicycle PA Route S making it an incredible addition for cyclists, hikers, and outdoor enthusiasts alike.

We’re excited for everyone to experience the new trailhead and to see the student-designed bike wash in action. For Mellott, it’s a reminder of the impact we can have when we bring together our expertise, our community, and our commitment to building something that lasts.

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Mellott Hosts Metso Leadership Team for a Day of Collaboration and Recognition /mellott-hosts-metso-leadership-team-for-a-day-of-collaboration-and-recognition/ Wed, 27 Aug 2025 17:45:11 +0000 /?p=4402 Mellott proudly hosted Metso leadership at our Warfordsburg campus, showcasing the MC8HRC roll crusher, celebrating our partnership, and receiving global awards for 2025.

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A Shared Commitment

MC8HRC Demo

Mellott was proud to welcome ’s leadership team to our Warfordsburg, PA campus for a day of productive discussions focused on continuing our shared mission:MC Product line leading the aggregates industry and providing the best solutions and products for our customers.

The distinguished visitors included Metso President, Aggregates Business Area, Markku Simula, Metso President, Service Business Area, Heikki Metsala from Finland, and key Metso executives.

MC8HRC Demonstration at New Test Center

The day began with a demonstration at our new materials testing center, where the Metso team saw ѱdzٳ’s newest addition to the MC product line—the MC8HRC portable roll crusher in action. To commemorate the visit, each Metso guest received a small , which will be planted on our Warfordsburg campus as a symbol of the growth and longevity of our partnership.

Customer Updates

During lunch, the group enjoyed a presentation from Vulcan Materials Company VP of Operation Support, Cory Viers, who provided an update on the current state oftheir business, fostering valuable discussion and insights for all attendees.

Mellott Awarded!

Mellott 2025 Metso awards

The day concluded on a high note with Mellott receiving prestigious global awards from Metso, including Best in Unit Equipment 2025 and Best in Spare Parts 2025,Metso awards Mellott recognizing our commitment to excellence and innovation.

We were truly honored to host the Metso team and to share our vision for continued growth, collaboration, and success in the years ahead. Together, Mellott and Metso continue to set the standard in the aggregates industry.

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Preventative Maintenance Checklist for Cone Crushers /preventative-maintenance-checklist-for-cone-crushers/ Tue, 27 May 2025 15:44:45 +0000 /?p=4227 Keep your equipment running at peak performance with this cone crusher maintenance checklist. Learn daily, weekly, and monthly tasks to prevent downtime and extend crusher life.

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When it comes to keeping your cone crusher running their best, preventative maintenance isn’t just a best practice, it’s a necessity. Whether you’repreventative maintenance processing hard rock, sand and gravel, or recycled materials, regular maintenance makes sure your investment continues to produce the maximum output with minimal downtime.

At Mellott, we’ve worked with hundreds of operations to help extend the life of their equipment. Below is an overview of a preventative maintenance checklist to help you stay ahead of wear, breakdowns, and costly repairs.

Daily Cone Crusher Maintenance Tasks

These daily checks should be part of every operator’s routine:

  • Visual inspection of the crusher and surrounding area

    • Check for oil leaks, worn parts, or any debris buildup around the machine.

  • Lubrication system check

    • Ensure oil levels are correct and free of contamination.

    • Verify that all grease points are receiving proper lubrication.

  • Check hydraulic system pressure

    • Confirm that settings match manufacturer recommendations.

  • Monitor and log operating temperatures

    • A spike in bearing or oil temperature can signal early-stage problems.

  • Listen for unusual sounds

    • Grinding, popping, or knocking noises can indicate component wear or failure.

Weekly Maintenance Checklist

Once a week, spend more time on deeper inspection:

  • Check and clean the oil cooler

    • Dirt and debris can clog cooling fins, reducing system efficiency.

  • Inspect wear parts

    • Look at liners, mantle, and concave for signs of .equipment inspections

  • Check belt tension and alignment

    • Misaligned or loose belts can reduce power transmission and damage the motor.

  • Clean the dust sealing system

    • Ensure all seals are intact to prevent of internal components

Monthly and Quarterly Tasks

Longer-term maintenance keeps your crusher healthy year-round:

  • Change out oil and filters (per manufacturer schedule)

  • Check drive motors and gearboxes

    • Look for overheating, vibration, or unusual sounds.

  • Examine structural components

    • Inspect frame welds, mounting bolts, and foundation for cracks or fatigue.

  • Inspect tramp relief system

    • Make sure relief cylinders are responsive and properly pressurized.

Common Cone Crusher Maintenance Mistakes to Avoid

  • ❌ Skipping inspections during peak season
    Downtime always costs more during high-demand periods.

  • ❌ Waiting until failure to replace liners
    Worn liners reduce crushing efficiency and cause uneven wear on the machine.

  • ❌ Ignoring warning signs
    Small anomalies—like temperature shifts or odd noises—can quickly escalate into major repairs.

Tools That Can Help

Mellott offers tools and services to make your maintenance process easier:

rock crusher equipment technician performing maintenance on a rock crusherNeed Help with Crusher Maintenance?

Preventative maintenance doesn’t have to be complicated. ѱdzٳ’s field service team can train your staff or conduct scheduled inspections to keep your crushing operation running smoothly.

Contact us today to schedule a maintenance consultation or to set up regular service for your cone crushers.

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