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In every aggregate processing operation, screening equipment plays a critical role in achieving consistent product sizing and maximizing plant efficiency. While crushers often receive the most attention, the performance of your screen media has a direct impact on throughput, material separation, equipment wear, and overall operating costs.

That’s why Mellott partners with TEMA ISENMANN, a global leader in polyurethane screen media and screening solutions. By combining high-quality screening products with application expertise, we help producers select screen media designed to meet the demands of their specific operation.

Why Screen Media Matters

Screen media does much more than separate material into different sizes. The right helps maintain production efficiency while supporting the overall performance of your processing plant.

Selecting the proper screening media can help:

• Improve material separation
• Support consistent product gradation
• Increase screening efficiency
• Extend wear life
• Reduce maintenance requirements
• Lower the total cost of ownership over time

Because every operation processes different materials under different conditions, choosing the correct screen media is an important part of optimizing plant performance.

Why Producers Choose TEMA ISENMANN

Since 1968, TEMA ISENMANN has specialized in manufacturing polyurethane screening media for the aggregate, mining, industrial, and concrete industries. Their products are engineered to provide long service life while delivering reliable screening performance across a wide variety of applications.

TEMA ISENMANN offers an extensive portfolio of screening solutions, including:

• Open-cast polyurethane screen panels
• Injection-molded modular screen panels
• Tensioned polyurethane screens
• Polyurethane pin and leg systems
• Modular fastening systems
• Wedge wire products
• Wear protection products
• Spray nozzles and process equipment

This broad product offering allows producers to select screening solutions tailored to their material characteristics, production goals, and operating conditions.

Featured Solution: WS 85 Modular Screen

Among most recognized products is the WS 85 Modular Screen, an open-cast polyurethane screening system designed for demanding aggregate and mining applications.

Manufactured using TEMA ISENMANN’s proprietary open-cast polyurethane process, the provides excellent wear resistance while maintaining the flexibility needed for efficient screening.

The WS 85 system features:

• Open-cast polyurethane construction
• Standard 1′ × 4′ and 1′ × 2′ modular panels
• Screen openings ranging from 0.2 mm to 8 inches
• Panel thicknesses from 30 mm to 100 mm
• Multiple durometers and panel configurations
• Optional dams and diverters for specialized applications

The system is suitable for applications including fine wet screening, dry screening, and primary scalping, making it a versatile solution for many aggregate operations.

Matching the Right Screen Media to the Application

Selecting screen media isn’t simply about replacing worn panels. Material type, moisture content, feed size, and production requirements all influence which screen media will deliver the best results.

In some applications, polyurethane screen media offers advantages such as:

• Longer wear life than traditional wire cloth in abrasive environments
• Consistent opening dimensions throughout the life of the panel
• Reduced maintenance frequency
• Improved durability in demanding operating conditions

Because every application is different, working with an experienced supplier can help ensure the selected screen media aligns with your operational goals.

Screen Expertise You Can Trust

At Mellott, we understand that screen media is one part of a larger aggregate processing system.

Our team works with producers to evaluate screening applications, recommend appropriate screen media, and support overall plant performance. Whether you’re replacing worn screen panels, upgrading an existing screening system, or planning a new processing plant, we can help identify solutions that support long-term productivity.

Improve Your Screening Performance with Mellott

Efficient screening is essential to maintaining production and meeting product specifications. Choosing the right polyurethane screen media can improve screening performance, extend component life, and help reduce maintenance over the life of your equipment.

If you’re evaluating replacement screen media or looking to optimize your screening operation, contact the Mellott team to learn more about and how they can support your aggregate operation.