Built to OEM Specifications

Every crusher that comes through our facility undergoes a complete, ground-up rebuild. Our experienced technicians restore each machine to , ensuring that your rebuilt unit performs just like new. From internal components to final assembly, nothing leaves our shop without meeting the highest standards.

Tested, Proven, and Ready for the Field

Before any rebuilt crusher is shipped out, it is thoroughly tested on our . This allows us to validate performance, verify proper operation, and give you confidence that your machine will be ready to go the moment it hits your site.

Our test-stand process replicates real-world operational environments, ensuring optimal performance under load. If it doesn’t meet our standards—it doesn’t leave.

6-Month 100% Parts & Labor Warranty

We stand behind our work. Every re-manufactured crusher from Crushers-Plus comes with a 6-month, 100% parts and labor warranty, giving you peace of mind and added protection for your investment. Extended warranties are also available upon request.

Models In Stock & Ready to Work

We have multiple rebuilt units on the ground and ready for immediate shipment, including:

• HP200

• HP300

• HP400

• HP500

Whether you’re replacing aging equipment or scaling up production, our rebuilt HP-series crushers provide the reliable solution you need—without the long lead times of new units.

Significant Cost Savings Without Sacrificing Quality

Rebuilt crushers offer a smart, practical way to stretch your budget while maintaining high throughput and performance. With Crushers-Plus, you can expect:

• Lower upfront cost compared to new equipment

• Reduced downtime thanks to ready-to-ship inventory

• Extended equipment life

• OEM-level reliability at a fraction of the price

Plus, our rebuilt units help you avoid costly tariffs, giving you even more financial flexibility in today’s competitive environment.

Why Choose Crushers-Plus?

Crushers-Plus, a Mellott company, is built on decades of crushing expertise. Our team knows these machines inside and out—and we’re committed to delivering equipment that works as hard as you do. When you choose a rebuilt crusher from us, you’re choosing:

• Quality craftsmanship

• Reliable performance

• Faster delivery

• Proven value

If you’re ready to maximize your production and minimize equipment costs, our re-manufactured HP crushers are ready for the job.

Contact us today to learn more or check current inventory—your next high-performing crusher is already waiting.

The post Re-Manufactured Crushers from Mellott: Quality, Value & Performance You Can Trust appeared first on Mellott.

1. Your Throughput Isn’t Meeting Demand

If your current crusher struggles to keep up with production targets, it could be due to limitations in crushing speed, feed size capacity, or wear on older parts. The HP500 is designed for , with robust hydraulics and advanced automation that help maintain consistent output even under heavy loads. Upgrading ensures your operation keeps pace with demand and avoids costly bottlenecks.

2. Maintenance Is Eating Up Too Much Time and Money

Older crushers often require frequent maintenance, costly parts, and unplanned downtime. The HP500’s modern design and minimize maintenance headaches. Plus, Mellott’s rebuilt HP500s receive a full inspection, replacement of worn components, and testing to ensure your crusher performs its best and provides many years of reliable service at a fraction of the cost of a new machine.

3. Product Quality Isn’t Consistent

Irregular product size, excessive fines, or inconsistent output can affect your bottom line. With its optimized crushing geometry and advanced control systems, the HP500 delivers a consistent, high-quality end product. This consistency improves efficiency downstream, reduces rework, and keeps customers happy.

4. Safety and Automation Needs Improvement

Older cone crushers may lack modern safety features or automation capabilities. The HP500 comes equipped with IC automation options that allow operators to monitor performance, adjust settings remotely, and avoid unnecessary hazards. Upgrading reduces operator risk and improves overall operational control.

5. You Want to Maximize Your ROI

Whether you choose a new HP500 or a , upgrading can deliver immediate returns in efficiency, uptime, and product quality. A rebuilt HP500 offers nearly new performance at a lower investment, while new units provide the latest features and warranty coverage. Either option ensures you’re getting the most value from your crushing operation.

Ready to Upgrade?

Mellott has HP500s in stock—both new and rebuilt—ready to get you crushing without delay. Our team provides expert guidance, field support, and startup assistance, so you can maximize uptime and efficiency from day one.

Contact Mellott today to learn how an HP500 can transform your operation.

The post Five Signs It’s Time to Upgrade to an HP500 Cone Crusher appeared first on Mellott.

Why Choose the HP500?

The Nordberg HP500 is part of Metso’s legendary  , designed with decades of field experience and backed by cutting edge engineering. Here’s what makes it stand out:

• High Capacity & Throughput – The HP500 is built to handle large volumes of material very efficiently, making it a great choice for secondary, tertiary, or quaternary crushing.

• Superior End-Product Quality – This crusher has excellent reduction ratios and consistent product gradation, which helps make sure your output meets the strictest specifications.

• Advanced Automation – Integration with Metso’s IC automation system allows operators to maximize uptime, reduce downtime, and operate safely.

• Low Operating Costs – Sturdy design, reliable components, and efficient crushing action all contribute to long-term savings and reduced total cost of ownership.

• Versatility – Suitable for both stationary and mobile applications, the HP500 adapts to a variety of plant setups.

Ideal Operations for the HP500

The Metso Nordberg HP500 is an excellent choice in operations that demand:

• Aggregate Production – Quarries benefit from the crusher’s consistent output and ability to handle tough, abrasive materials.

• Mining Applications – From hard rock to ore processing, the HP500 offers the reliability and durability operators need to keep production moving.

• High-Volume Projects – Any operation requiring large-scale, uninterrupted production will find the HP500 an ideal fit.

Mellott Has HP500 Units in Stock – Ready to Ship

At Mellott, we understand that equipment availability can make or break a project’s timeline. That’s why we’re proud to offer multiple Metso Nordberg HP500 cone crushers currently in stock:

• New Units – Factory-fresh, ready for installation.

• – Expertly restored by Mellott and experienced rebuild team, delivering performance at a lower investment.

Many units are tariff-free and available for immediate sale, meaning you get the equipment you need without costly delays.

Partner with Mellott

As one of Metso’s longest-standing distributors and service partners, Mellott brings more than just equipment, we deliver full lifecycle support. From installation and commissioning to , service, and ongoing maintenance, our team is here to maximize your uptime and ROI.

Ready to upgrade your crushing capacity with an HP500? Contact Mellott today at 800-634-5634 or contact us HERE to discuss availability and find the best solution for your operation.

The post Power and Performance: The Metso Nordberg HP500 Cone Crusher appeared first on Mellott.

When a critical piece of equipment goes down, every hour counts.

Recently, we got the call: a long-running HP300 cone crusher on site had finally reached the end of its road. Worn down and no longer reliable, production was at a standstill. Within hours, our team jumped into action.

We had an expertly rebuilt HP300 cone crusher in our prepped and in stock. This unit wasn’t just rebuilt, it was precision-inspected, restored with OEM components, and ready for performance in the field. Our team carefully prepared it for transport and had it shipped out in record time.

When it arrived on site, it was go-time. The installation went smoothly, and the customer was back up and running just five days after that first breakdown call.

Meanwhile, the original, tired HP300 was shipped back to our shop. It’s now undergoing a comprehensive teardown and world-class rebuild to bring it back to like-new condition, ready to serve the next operation in need.

Why CrushersPlus by Mellott?

In-stock rebuilt inventory ready for immediate shipment

Expert craftsmanship on every rebuild

Professional packaging and shipping for safe delivery

Fast response and turnaround times when breakdowns hit

When downtime strikes, CrushersPlus delivers.

Need a rebuilt cone fast?

Get in touch with our team today—we’re ready to help keep your operation moving.  We have a large inventory of new, used, and rebuilt crushers and equipment. Give us a call at 800-634-5634 or contact us online HERE.

The post From Breakdown to Back in Action: A 5-Day HP300 Turnaround appeared first on Mellott.