Built to OEM Specifications

Every crusher that comes through our facility undergoes a complete, ground-up rebuild. Our experienced technicians restore each machine to , ensuring that your rebuilt unit performs just like new. From internal components to final assembly, nothing leaves our shop without meeting the highest standards.

Tested, Proven, and Ready for the Field

Before any rebuilt crusher is shipped out, it is thoroughly tested on our . This allows us to validate performance, verify proper operation, and give you confidence that your machine will be ready to go the moment it hits your site.

Our test-stand process replicates real-world operational environments, ensuring optimal performance under load. If it doesn’t meet our standards—it doesn’t leave.

6-Month 100% Parts & Labor Warranty

We stand behind our work. Every re-manufactured crusher from Crushers-Plus comes with a 6-month, 100% parts and labor warranty, giving you peace of mind and added protection for your investment. Extended warranties are also available upon request.

Models In Stock & Ready to Work

We have multiple rebuilt units on the ground and ready for immediate shipment, including:

• HP200

• HP300

• HP400

• HP500

Whether you’re replacing aging equipment or scaling up production, our rebuilt HP-series crushers provide the reliable solution you need—without the long lead times of new units.

Significant Cost Savings Without Sacrificing Quality

Rebuilt crushers offer a smart, practical way to stretch your budget while maintaining high throughput and performance. With Crushers-Plus, you can expect:

• Lower upfront cost compared to new equipment

• Reduced downtime thanks to ready-to-ship inventory

• Extended equipment life

• OEM-level reliability at a fraction of the price

Plus, our rebuilt units help you avoid costly tariffs, giving you even more financial flexibility in today’s competitive environment.

Why Choose Crushers-Plus?

Crushers-Plus, a Mellott company, is built on decades of crushing expertise. Our team knows these machines inside and out—and we’re committed to delivering equipment that works as hard as you do. When you choose a rebuilt crusher from us, you’re choosing:

• Quality craftsmanship

• Reliable performance

• Faster delivery

• Proven value

If you’re ready to maximize your production and minimize equipment costs, our re-manufactured HP crushers are ready for the job.

Contact us today to learn more or check current inventory—your next high-performing crusher is already waiting.

The post Re-Manufactured Crushers from Mellott: Quality, Value & Performance You Can Trust appeared first on Mellott.

1. Your Throughput Isn’t Meeting Demand

If your current crusher struggles to keep up with production targets, it could be due to limitations in crushing speed, feed size capacity, or wear on older parts. The HP500 is designed for , with robust hydraulics and advanced automation that help maintain consistent output even under heavy loads. Upgrading ensures your operation keeps pace with demand and avoids costly bottlenecks.

2. Maintenance Is Eating Up Too Much Time and Money

Older crushers often require frequent maintenance, costly parts, and unplanned downtime. The HP500’s modern design and minimize maintenance headaches. Plus, Mellott’s rebuilt HP500s receive a full inspection, replacement of worn components, and testing to ensure your crusher performs its best and provides many years of reliable service at a fraction of the cost of a new machine.

3. Product Quality Isn’t Consistent

Irregular product size, excessive fines, or inconsistent output can affect your bottom line. With its optimized crushing geometry and advanced control systems, the HP500 delivers a consistent, high-quality end product. This consistency improves efficiency downstream, reduces rework, and keeps customers happy.

4. Safety and Automation Needs Improvement

Older cone crushers may lack modern safety features or automation capabilities. The HP500 comes equipped with IC automation options that allow operators to monitor performance, adjust settings remotely, and avoid unnecessary hazards. Upgrading reduces operator risk and improves overall operational control.

5. You Want to Maximize Your ROI

Whether you choose a new HP500 or a , upgrading can deliver immediate returns in efficiency, uptime, and product quality. A rebuilt HP500 offers nearly new performance at a lower investment, while new units provide the latest features and warranty coverage. Either option ensures you’re getting the most value from your crushing operation.

Ready to Upgrade?

Mellott has HP500s in stock—both new and rebuilt—ready to get you crushing without delay. Our team provides expert guidance, field support, and startup assistance, so you can maximize uptime and efficiency from day one.

Contact Mellott today to learn how an HP500 can transform your operation.

The post Five Signs It’s Time to Upgrade to an HP500 Cone Crusher appeared first on Mellott.