crushing equipment Archives | Mellott Rock Crusher Equipment & Service Provider Mon, 30 Mar 2026 15:33:27 +0000 en-US hourly 1 https://wordpress.org/?v=6.9.4 /wp-content/uploads/2022/09/cropped-favicon-32x32.png crushing equipment Archives | Mellott 32 32 5 Benefits of Choosing a Metso GP Series Cone Crusher /5-benefits-of-choosing-a-metso-gp-series-cone-crusher/ Mon, 30 Mar 2026 15:33:27 +0000 /?p=4660 Learn the key benefits of choosing a Metso GP Series cone crusher, including versatility, product shape, efficiency, reliability, and lower operating costs.

The post 5 Benefits of Choosing a Metso GP Series Cone Crusher appeared first on Mellott.

]]>
Selecting the right cone crusher can play a major role in improving production, reducing operating costs, and achieving the product shape your operation needs. For producers looking for a dependable and versatile option for secondary, tertiary, or quaternary crushing, the Metso GP Series cone crusher is a proven solution.

are designed to deliver consistent performance across a wide range of applications. Whether you are producing base material, asphalt aggregate, manufactured sand, or concrete stone, the GP Series offers the flexibility and reliability needed to keep your operation running efficiently.

Excellent Versatility

GP300SOne of the biggest advantages of the Metso GP Series is its ability to handle a wide range of applications and feed materials. GP cone crushers can be used in secondary, tertiary, and quaternary crushing stages, making them a flexible option for many different plant configurations.

Their adjustable stroke and multiple cavity options allow producers to fine-tune performance based on the desired product size and production goals. This flexibility helps operators achieve the right balance between capacity, reduction, and product shape.

Consistent Product Shape

Producing a high-quality end product is critical for many operations, especially when supplying asphalt, concrete, and road base materials. Metso GP Series crushers are known for delivering a consistent, cubical product shape.

A well-shaped product can improve downstream screening efficiency, reduce recirculating loads, and help producers meet demanding specifications for finished materials.

Efficient Performance and Lower Operating Costs

is designed for efficient crushing action, helping producers maximize throughput while controlling energy consumption. Their robust design and optimized crushing chamber geometry allow operators to process material effectively without unnecessary wear.

Because of their efficient design, GP cone crushers can often reduce operating costs through:

These savings can make a significant difference over the life of the machine.

Easy Maintenance

Maintenance is a major factor in keeping a crushing operation productive. Metso GP Series cone crushers are designed with serviceability in mind, offering features that make maintenance safer and easier.GP500S

Simple access to components, fewer service points, and durable wear parts help reduce downtime and make routine maintenance more manageable for operators and maintenance teams.

Reliable in Tough Conditions

Aggregate and mining operations demand equipment that can perform day after day in harsh environments. Metso GP Series cone crushers are built with durability and reliability in mind, allowing producers to confidently operate in demanding conditions.

Their proven track record across a variety of applications makes them a trusted choice for producers looking for dependable performance and long-term value.

Is a Metso GP Series Cone Crusher Right for Your Operation?

If your operation needs a versatile cone crusher that offers consistent product shape, reliable performance, and lower operating costs, the Metso GP Series may be the right solution.

At Mellott, we help customers evaluate their crushing needs and determine which cone crusher best fits their operation. Whether you need a secondary crusher, a tertiary crusher, or a complete plant design, our team can help you find the right solution.  Reach out to us at 800.634.5634 or visit us HERE!

The post 5 Benefits of Choosing a Metso GP Series Cone Crusher appeared first on Mellott.

]]>
Mellott Rebuilds and Delivers Omnicone 1560 Within Days /mellott-rebuilds-and-delivers-omnicone-1560-within-days/ Wed, 12 Nov 2025 19:22:46 +0000 /?p=4533 Mellott’s team rebuilt and delivered a Omnicone 1560 in record time, getting our customer back up and crushing ahead of schedule.

The post Mellott Rebuilds and Delivers Omnicone 1560 Within Days appeared first on Mellott.

]]>
test standAt Mellott, we pride ourselves on being a true partner to our customers, ready to respond when it matters most. Recently, one of our longtime customers faced an unexpected challenge: a on their .

Rebuilt Omnicone 1560Time was critical. With production halted and material piling up, they reached out to Mellott for help and our team immediately sprung into action.

Friday
Our team received the call asking if we had an Omnicone 1560 available. The customer’s crusher had gone down, and they needed a replacement fast.

Monday
We confirmed a solution:  Assembling a Omnicone 1560 using our in-stock inventory of parts at our Warfordsburg, PA facility.

Tuesday
Our talented technicians built the unit, completed no-load testing on our , and had it ready to ship–all within 4 days of receiving the call.  The rebuilt Omnicone 1560 was transported to the customer’s site, arriving that same evening.

Wednesday
Installation began immediately, and by Thursday evening, the unit was back in production, ahead of the customer’s deadline and fully operational.


This project is a tremendous example of the dedication, speed, and teamwork that define Mellott. From parts availability and assembly to testing, delivery, and startup, every department worked together to deliver a solution that minimized downtime and got our customer back to doing what they do best: crushing rock and keeping production moving.

At Mellott, we don’t just sell equipment, we deliver solutions and support that keep our customers running.  Reach out to Mellott service.  We keep you crushing!

The post Mellott Rebuilds and Delivers Omnicone 1560 Within Days appeared first on Mellott.

]]>
Rubber Feed Cone Liners: A Smart Upgrade for your Symons Cone Crusher /rubber-feed-cone-liners-a-smart-upgrade-for-your-symons-cone-crusher/ Tue, 08 Jul 2025 13:57:34 +0000 /?p=4343 Discover the benefits of rubber feed cone liners for Symons crushers. Provides quieter operation and up to double the wear life.

The post Rubber Feed Cone Liners: A Smart Upgrade for your Symons Cone Crusher appeared first on Mellott.

]]>
At Mellott, we’re always looking for ways to help our customers run safer, quieter, and more efficient operations. That’s why we’re excited to offer options available in one- and two-pieces for both 5.5-foot and 7-foot Symons® cone crushers.

Why Choose Rubber?

While steel liners have long been the industry standard, are proving to be a game changer in the field. Our customers are seeing up to double the wear life compared to traditional steel options. That means fewer changeouts, less downtime, and better long-term value.

Key Benefits:

  • Extended Wear Life: Rubber naturally absorbs impact and resists abrasion, allowing these liners to last twice as long in many applications.

  • Noise Reduction: The rubber construction significantly dampens noise during operation, creating a quieter and safer environment for your crew.

  • Flexible Configuration: Whether you prefer a one-piece or two-piece setup, we have you covered for both 5.5’ and 7’ Symons crushers.

Built for Performance

Our rubber feed cone liners are engineered to handle the demands of tough crushing applications while delivering long-term durability and performance. It’s just another way Mellott is helping our customers get more life from their equipment and improve their bottom line.


Interested in upgrading your liners?
Contact our team today to learn more or request a quote. We’ll help you find the best fit for your crusher and your operation.

The post Rubber Feed Cone Liners: A Smart Upgrade for your Symons Cone Crusher appeared first on Mellott.

]]>
The Real Cost of Equipment Downtime /the-real-cost-of-equipment-downtime/ Mon, 09 Jun 2025 14:39:06 +0000 /?p=4241 Discover the true cost of equipment downtime and how Mellott helps you minimize losses with proactive maintenance and expert service.

The post The Real Cost of Equipment Downtime appeared first on Mellott.

]]>
When a crusher goes down, the ripple effects are felt across the entire operation. Whether you’re running a quarry, recycling yard, or aggregate plant, equipment downtime is one of the most expensive and disruptiveconstruction equipment repair and maintenance challenges you can face.

But what’s the real cost of downtime, and what can you do to prevent it?

The Hidden Price of a Silent Crusher

When your operation comes to a halt, you’re not just losing tons per hour. You’re also absorbing:

  • Labor Costs – Your crew is still on the clock, even if the machine isn’t.

  • Missed Production Goals – Lost hours today can set back delivery schedules, customer commitments, and profitability.

  • Emergency Repair Premiums – Last-minute fixes are often more expensive than planned maintenance.

  • Reputational Damage – Reliability matters. Chronic downtime can hurt customer confidence and contract renewal prospects.

  • Parts Delays – If a needed part isn’t in stock, you could be stuck for days waiting on delivery.

Even a few hours of unexpected downtime can translate to thousands—or tens of thousands—of dollars in losses.

The Mellott Solution:  Prevent, Not Just React

mellott service trucksAt Mellott, we believe proactive service is the best insurance policy against downtime. Here’s how we help customers stay ahead of the curve:

✅ Predictive Maintenance & Inspections

Our experts can help you before it becomes failure.

✅ Stocked Inventory & Fast Fulfillment

With and equipment on the ground across multiple warehouses located along the east coast, we minimize wait times.

✅ Rebuild & Repair Services

Whether it’s a cone, jaw, or screen, our  rebuild teams get you back online faster and stronger.

✅ Custom Preventative Maintenance Programs

Tailored to your equipment and usage, so you don’t overpay or overlook.

✅ Field Service You Can Count On

We have a multitude of experienced technicians spaced strategically across the eastern US so that they can be on site FAST to diagnose and resolve problems before they turn into shutdowns.

Don’t Let Downtime Define Your Operation

Downtime is inevitable, but unplanned downtime doesn’t have to be.

Mellott is here to support your uptime with the right mix of equipment, service, parts, and planning. Let’s work together to keep your operation moving forward, ton by ton, hour by hour.

Let’s Talk Uptime!

Contact us today to set up a maintenance consultation or request a service inspection.

📞 800-554-1606
🔧 Schedule Service

The post The Real Cost of Equipment Downtime appeared first on Mellott.

]]>