• METSO HRC8 High Pressure
  Grinding Roll Crusher
• 5.5 HP HPU Pump
• IC80C Automation System
• Feed Level Monitoring
• 100 HP (2) Drive Motors

Belt Feeder

• Class II Design
• 15 HP, 100 FPM, 36″ BW x 16″-5″ Long Conveyor
• TAII Dodge Shaft Mounted Gear Reducer
• Channel Frame Construction
• CEMA C5 Extended Center Idlers
• Full-Length Skirt Board with Canoe Liners
• 4-Ply, 440 PIW Conveyor Belting with 1/4″ x 1/16″ Covers
  GRII Belt, Vulcanized
• Primary Belt Cleaner

7.5 Yard Receiving Hopper

• 12′ x 12′-5″ Top Opening
• High-Angle Hopper, Constructed from ¼” Mild Steel w/
  1/2″ Rubber Liners
• Manual Level Control Gate
• Hydraulic Set up

Standard Equipment

• Electrical Starter Panel with 2 spare 25HP Starters
• Remote Control Operator Station
• Hydraulic Actuation of Hopper/Feeder for Travel/
  Operational Positions

Under Crusher Conveyor (UCC)

• Class II
• 10 HP, 100 FPM, 30″ BW x 26′ Long Conveyor
• TAII Dodge Shaft Mounted Gear Reducer
• Channel Frame Construction
• CEMA D5 Idlers
• 4″ Long Skirt Board with Canoe Liners
• 3-Ply, 330 PIW Conveyor Belting with 1/4″ x 1/8″ Cover,
  Vulcanized
• Primary Belt Cleaner

Chassis

• Wide Flange Fabricated Frame Complete
  with Cribbing Supports
• Tandem Axle Suspension with Twelve 11R24.5 Tires
• Road Ready (Airbrakes, Mud Flaps)
• Walkway Access on Four Sides of Crusher
• Platform for viewing crusher cavity

Available Options

• Hydraulic Set-up Jacks

The post MC8HRC Roll Crusher Plant appeared first on Mellott.

• MC106P
• MC3680-OTR
• MC1215B
• MC200HPS-CC
• MC3030S (Stackable)

Medium Tonnage Units

• MC120P
• MC3680 – OTR
• MC1215B
• MC300HPS-CC
• MC3030S (Stackable
• MC36100RS (Radial Stacker)

Crushered Products

• Washed 8’s
• Washed 57’s
• Washed screenings
• Ballast
• Base Material

The post MC Plant Option 3 appeared first on Mellott.

• MC106P
• MC3680-OTR
• MC1215B
• MC200HPS-CC
• MC3030S (Stackable)
• <C36100RS (Radial Stacker)

Medium Tonnage Units

• MC120P
• MC3680-OTR
• MC1215B
• MC300HPS-CC
• MC3030S (Stackable)
• MC36100RS (Radial Stacker)

Crushered Products

• 8’s
• 57’s
• Screenings
• Ballast
• Base Material

The post MC Plant Option 2 appeared first on Mellott.

• MC106P
• MC3680-OTR
• MC1215B
• MC200HPS-CC
• MC3030S (Stackable)
• MC36100RS (Radial Stacker

Medium Tonnage Units

• MC120P
• MC3680-OTR
• MC1215B
• MC300HPS-CC
• MC3030S (Stackable)
• MC36100RS (Radial Stacker

Crushered Products

• Base Material

The post MC Plant Option 1 appeared first on Mellott.

*Vibrating Grizzly Feeder: 45-1/2″ x 18’ lg. includes bolt in upper and lower grizzly decks of nominal 1-1/2” opening (or size specified per your application), 25 HP, 1200 RPM, TEFC, electric motor drive, mounted as integral part with hopper on common base;

*Transition Hood: consisting of a heavy duty fabricated feed chute with chain designed to accommodate vibratory-type feeding mechanisms and spraybar for dust suppression;

*Horizontal Shaft Impactor: Eagle UltraMax 25 Primary/Secondary, Wt. 33,300 lbs., 34″ x 48″ feed opening, exclusive fixed bar solid steel sculptured rotor, cast primary curtain, secondary curtain with wear resistant replaceable liners, hydraulic shim adjustment on secondary curtain, crusher housing split with hydraulic opening for access to rotor, curtains and replaceable liners. Includes Medium Chrome Ceramic Blowbars and a Blowbar removal tool included for removing and flipping blowbars;

*Spring Bridge: primary curtain spring bridge assembly where each spring exerts a compressive force for additional stabilization of primary curtain and still allows to swing away under extreme loads, such as uncrushables, with hydraulic adjustment.

*Fines Bypass Chute: for diverting material to the under-crusher gathering hopper;

*Undercrusher Gathering Hopper: heavy-duty steel plate complete with full length rubber flashing and replaceable liners;

*Plant Conveyor: 42″ wide for transporting crusher discharge material to the 3-deck screen, 20° troughing idlers, high impact urethane/rubber slider bed in loading area, return rollers, 15 HP, 1800 RPM, TEFC, electric motor drive,

*Vibrating Screen: 3-deck, inclined vibrating screen, top reliever deck is 5’ x 14’ and the 2 lower decks are 5′ x 16′, includes 15 HP, 1800 RPM, TEFC, electric motor drive,and standard square opening screen cloth (sizes to be specified with order). Stroke setting adjustable by weights and sheave changes. Does not include screencloth

* Top Cross Conveyor: 18″ wide for discharge of top deck material to the return conveyor with 20° troughing idlers, full length skirtboards with rubber flashing, 4 HP, motorized head pulley;

*Bottom Cross Conveyor: 24″ wide for discharge of bottom deck material to the curb side of plant, 20° troughing idlers, full length skirtboards with rubber flashing, 4 HP, motorized head pulley;

*Screen Fines Conveyor: 42″ wide for discharge of bottom deck fines to the front of plant, 20° idlers, under-screen gathering hopper with full length rubber flashings, and primary belt cleaner. for transfer of material to radial stacker, 10 HP electric motor drive.

*Return Conveyor: 24” wide plant mounted for return of oversize material of top deck back to the crusher, 20° troughing idlers, full length skirtboards, 7.5 HP, motorized head pulley 10 HP variable frequency drive for speed control, , top 1/2 is hydraulic retraction for operation and travel;

*Platforms and Railings: structural steel frame with expanded metal floor, platforms and railings located at the crusher, diesel, and hopper for operation;

*Main Trailer Frame: 24″ wide flange beam side rails, air ride quad-axle suspension with 77.5″ track axles, sixteen 275/70R 22.5 18-ply tires, air controlled brakes with emergency and service gladhands, fifth wheel plate and kingpin, prewired running lights with stop, directional and 3 light marker bar;
*Hydraulic Lift/Leveling: set of six “stiff-leg” hydraulic cylinders controlled by an independent powered hydraulic unit complete with in-line load controls on each cylinder and directional control valves;

*Drive Guards: formed sheet metal with wire mesh, complete with hinge type doors for easy access to pulleys and belts;

* Tier 4 Diesel Power: CAT 9.3L Engine 455HP @ 1800 RPM, electronic controlled governor, emergency shutdown for low oil pressure, overspeed and high temperature, one 125 gallon fuel tank.
* Generator: Heavy-duty based mounted, 140kW, 460 volts, 3-phase, 60 hertz.
* Generator enclosure: welded structure with turbo pre-cleaner, which protects generator from asphalt dust.

*Central Control Panel: NEMA 4 type box, complete with all motor controls, emergency stop pushbuttons, two 15 HP starters with quick disconnect plugs for radial stackers,Magnet Controls, Magnet Rectifier and one dual 115 volt plug. Remote operator’s pendant with feeder stop and emergency stop pushbuttons;

*Electric Variable Speed Feeder Control: 25 HP, adjustable frequency AC drive with remote variable speed switch; includes auxiliary circuit with starter installed in the central control panel for continuous fixed-speed operation.

* Air Eagle Remote: remote control for starting/stopping feeder and variable speed up/down.

* Service Platforms: On RH & LH side of screen with guarding for plant discharge conveyor included.

* Magnetic Seperator: Dings Model 33CR (or equivalent) continuous belt magnet and stainless steel discharge belt, magnet stand, chute, 5HP, 1800 RPM, TEFC, electric motor drive, and magnet rectifier that converts AC voltage to DC voltage.

The post Eagle Ultramax 1200-25 CC 3 Deck, Quad Axle Portable Impactor Plant appeared first on Mellott.

• Unit is Pre-Plumbed For Single Point Fresh Water Connection (8″ Pipe-8″-Bolt Flange)

• Two (2) 1 1/2″ Chase Water Connections w/ Gate Valve For Even Distribution Between Screws

• Manifold w/ Flow Control Valves For Individual Spray Bars

• Eleven (11) Screen Spray Bars, Each w/ V-Jet Nozzles

Screen Chutes & Fines Chute

• Slurry Style Screen Feed Chute To Pre-Soak Material

• Chutes Constructed From 3/16″ Mild Steel w/ 3/16″ AR400 Liners

•Roll away oversize discharge chute w/ 2 sets of finger gates for blending

• Reversible Discharge chutes

• Fines Flume w/ Wash Back Line

Chassis

• Heavy Duty Fabricated Frame w/ Cribbing Supports

• Dual Axle Suspension w/ Eight (8) 11R24.5 Tires

• Road Ready (Air Brakes, Mud Flaps)

Access

• Walkway Access Around Three (3) sides of screen w/ stair access to grade

Screen

• Metso FS303, 6′x20′, 3 Deck, Horizontal

• Triple-Shaft, MV2 Mechanism

• Weld-Free Side Plates w/ Huck Bolt Construction

• Single-Crown-Construction Decks For Side Tensioned Media

• 50 HP, 1200 RPM, TEFC (NEMA C) Motor

• Replaceable Feed Box & Discharge Lip Liners

Fine Material Washer

• Twin 36″x25′ Fine Material Double Screw Washer

• 1/4″ Mild Steel Tub Construction

• Welded Steel Flights w/ Replaceable Shoes

• Adjustable Discharge Chute

• Two (2) 15 HP, 1800 RPM NEMA Premium Efficiency Motors

Available Options

• Pre-Wired Electrical Starter Panel

• Hydraulic Leveling Legs w/ Power Pack

The post MC6203W Wash Plant appeared first on Mellott.

• Metso HR 52″x24′ Vibrating Feeder

• 50 HP, 1800 RPM, TEFC Electric Motor

• 16′ Pan w/ Replaceable ¾″ AR Liners

• 8′ Grizzly Section w/ Adjustable Bars

Jaw Crusher

• Metso C130 Jaw w/ Integral Motor-Mount

• Feed Opening 51″(W)x39″(D)

• 250 HP Crusher Duty Motor 1200 RPM, TEFC

• Closed Side Setting 4″– 10″

• Composite Guards, Crusher Feed Chute

Chassis

• Heavy Duty Fabricated Frame Complete w/ Cribbing Supports

• Triple-Axle Suspension with Twelve (12) 11R24.5 Tires

• Road Ready (Air Brakes, Light Kit, Mud Flaps)

Under Crusher Conveyor

• 30 HP, 48″(W)x35′(L) Conveyor

• Channel Frame Construction

• CEMA C5 Idlers

• Rubber Impact Bed @ Load Zone

Available Options

• Hydraulic Breaker and Support Structure

• Control House

• Pre-Wired Electrical Starter Panel

• Hydraulic Leveling Legs w/ Power Pack

The post MC130P Jaw Crushing Plant appeared first on Mellott.

VIBRATING GRIZZLY FEEDER

42″ x 17′ Vibrating Feeder

5′ Grizzly Section w/ Adjustable Bars

12′ Long Pan w/ Replaceable 1/2″ AR Liners

40 HP, 1200 RPM, TEFC Electric Motor

JAW CRUSHER

Metso C106 Jaw w/ Integral Motor Mount

Feed Opening 42″ wide by 34″ Deep

150 HP, 1200 RPM TEFC Crusher Duty Motor

Closed Side Setting 2 3/4″-8″

Composite Guards, Crusher feed chute

CHASSIS

Heavy duty Fabricated Frame Complete with Cribbing Supports

Tri-Axle Suspension w/ Twelve 11R24.5 Tires

Road Ready with airbrakes and Mud Flaps

UNDER CRUSHER CONVEYOR

42″ BW x 30′ Long Conveyor

15 HP Motorized Head Pulley

Channel Frame Construction

CEMA C5 idlers

4′ long impact bed at loading zone

Belt Scraper

AVAILABLE OPTIONS

Pre-Wired Plant with Electric Starter Panel

Hydraulic Lifting Legs

Breaker w/ Support Structure

Control House

The post MC106P Jaw Crushing Plant appeared first on Mellott.

Heavy Duty Fabricated Frame w/ Cribbing Supports

Fold Down Kingpin Cribbing Supports

Tandem Axle Suspension w/Eight IIR 24.5 Tires

Road Ready (Airbrakes, Mud Flaps)

Access Stair

SCREEN

Metso FS403 horizontal screen

Adjustable Motor Base

Right Hand Drive

75HP Motor

Replaceable Feed Box & Discharge Lip Liners

Deck Design for Side Tensioned Media

CHUTES AND HOPPERS
1/4″ MS Fines Hopper w/ Bolted 1/2″ Rubber Liners

1/4″ MS Discharge Chute w/bolted 1/2″ Rubber Liners

Bottom/Middle/Lower Discharge Chutes Reversible to Feed Either Side of Unit

Reversible to Feed to Either Side of Unit

Blending Top and Bottom to Middle

UNDER SCREEN FINES CONVEYOR

60″ Horizontal Fines Conveyor 27′-0″ Long

Dodge 10 HP Motorized Gearbox/Pulley

Manual Screw Take-ups

Primary Belt Cleaner

Channel Frame Construction

AVAILABLE OPTIONS

Pre-Wired Electrical Starter Panel

Hydraulic Leveling Legs w/ Power Pack

Screen Media/Installation

The post MC8203D Screen Plant appeared first on Mellott.

Heavy Duty Fabricated Frame w/ Cribbing Supports

Fold Down Kingpin Cribbing Supports

Tandem Axle Suspension w/Eight IIR 24.5 Tires

Road Ready (Airbrakes, Mud Flaps)

Access Stair

SCREEN

Metso FS303

Adjustable Motor Base

Right Hand Drive • 50 HP Motor

Replaceable Feed Box & Discharge Lip Liners

Deck Design for Side Tensioned Media

CHUTES AND HOPPERS

1/4″ MS Fines Hopper w/ Bolted 1/4″ AR Liners

1/4″ MS Discharge Chute w/ 1/4″ AR Liners

Oversize discharge chute with two (2) sets of finger gates for blending

Reversible Discharge Chutes

UNDER SCREEN FINES CONVEYOR

60″ Horizontal Fines Conveyor 25′-3″ long

Dodge 10 HP Motorized Gearbox/Pulley

Manual Screw Takeups

Primary Belt Cleaner

Channel Frame Construction

AVAILABLE OPTIONS

Pre-Wired Electrical Starter Panel

Hydraulic Leveling Legs w/ Power Pack

Screen Media/Installation

The post MC6203D Screen Plant appeared first on Mellott.