*Vibrating Grizzly Feeder: 45-1/2″ x 18’ lg. includes bolt in upper and lower grizzly decks of nominal 1-1/2” opening (or size specified per your application), 25 HP, 1200 RPM, TEFC, electric motor drive, mounted as integral part with hopper on common base;

*Transition Hood: consisting of a heavy duty fabricated feed chute with chain designed to accommodate vibratory-type feeding mechanisms and spraybar for dust suppression;

*Horizontal Shaft Impactor: Eagle UltraMax 25 Primary/Secondary, Wt. 33,300 lbs., 34″ x 48″ feed opening, exclusive fixed bar solid steel sculptured rotor, cast primary curtain, secondary curtain with wear resistant replaceable liners, hydraulic shim adjustment on secondary curtain, crusher housing split with hydraulic opening for access to rotor, curtains and replaceable liners. Includes Medium Chrome Ceramic Blowbars and a Blowbar removal tool included for removing and flipping blowbars;

*Spring Bridge: primary curtain spring bridge assembly where each spring exerts a compressive force for additional stabilization of primary curtain and still allows to swing away under extreme loads, such as uncrushables, with hydraulic adjustment.

*Fines Bypass Chute: for diverting material to the under-crusher gathering hopper;

*Undercrusher Gathering Hopper: heavy-duty steel plate complete with full length rubber flashing and replaceable liners;

*Plant Conveyor: 42″ wide for transporting crusher discharge material to the 3-deck screen, 20° troughing idlers, high impact urethane/rubber slider bed in loading area, return rollers, 15 HP, 1800 RPM, TEFC, electric motor drive,

*Vibrating Screen: 3-deck, inclined vibrating screen, top reliever deck is 5’ x 14’ and the 2 lower decks are 5′ x 16′, includes 15 HP, 1800 RPM, TEFC, electric motor drive,and standard square opening screen cloth (sizes to be specified with order). Stroke setting adjustable by weights and sheave changes. Does not include screencloth

* Top Cross Conveyor: 18″ wide for discharge of top deck material to the return conveyor with 20° troughing idlers, full length skirtboards with rubber flashing, 4 HP, motorized head pulley;

*Bottom Cross Conveyor: 24″ wide for discharge of bottom deck material to the curb side of plant, 20° troughing idlers, full length skirtboards with rubber flashing, 4 HP, motorized head pulley;

*Screen Fines Conveyor: 42″ wide for discharge of bottom deck fines to the front of plant, 20° idlers, under-screen gathering hopper with full length rubber flashings, and primary belt cleaner. for transfer of material to radial stacker, 10 HP electric motor drive.

*Return Conveyor: 24” wide plant mounted for return of oversize material of top deck back to the crusher, 20° troughing idlers, full length skirtboards, 7.5 HP, motorized head pulley 10 HP variable frequency drive for speed control, , top 1/2 is hydraulic retraction for operation and travel;

*Platforms and Railings: structural steel frame with expanded metal floor, platforms and railings located at the crusher, diesel, and hopper for operation;

*Main Trailer Frame: 24″ wide flange beam side rails, air ride quad-axle suspension with 77.5″ track axles, sixteen 275/70R 22.5 18-ply tires, air controlled brakes with emergency and service gladhands, fifth wheel plate and kingpin, prewired running lights with stop, directional and 3 light marker bar;
*Hydraulic Lift/Leveling: set of six “stiff-leg” hydraulic cylinders controlled by an independent powered hydraulic unit complete with in-line load controls on each cylinder and directional control valves;

*Drive Guards: formed sheet metal with wire mesh, complete with hinge type doors for easy access to pulleys and belts;

* Tier 4 Diesel Power: CAT 9.3L Engine 455HP @ 1800 RPM, electronic controlled governor, emergency shutdown for low oil pressure, overspeed and high temperature, one 125 gallon fuel tank.
* Generator: Heavy-duty based mounted, 140kW, 460 volts, 3-phase, 60 hertz.
* Generator enclosure: welded structure with turbo pre-cleaner, which protects generator from asphalt dust.

*Central Control Panel: NEMA 4 type box, complete with all motor controls, emergency stop pushbuttons, two 15 HP starters with quick disconnect plugs for radial stackers,Magnet Controls, Magnet Rectifier and one dual 115 volt plug. Remote operator’s pendant with feeder stop and emergency stop pushbuttons;

*Electric Variable Speed Feeder Control: 25 HP, adjustable frequency AC drive with remote variable speed switch; includes auxiliary circuit with starter installed in the central control panel for continuous fixed-speed operation.

* Air Eagle Remote: remote control for starting/stopping feeder and variable speed up/down.

* Service Platforms: On RH & LH side of screen with guarding for plant discharge conveyor included.

* Magnetic Seperator: Dings Model 33CR (or equivalent) continuous belt magnet and stainless steel discharge belt, magnet stand, chute, 5HP, 1800 RPM, TEFC, electric motor drive, and magnet rectifier that converts AC voltage to DC voltage.

The post Eagle Ultramax 1200-25 CC 3 Deck, Quad Axle Portable Impactor Plant appeared first on Mellott.

* Receiving Hopper – heavy duty, structural steel reinforcement of side plates, 8’0″ – 19’1″ top opening

* Vibrating Grizzly Feeder – 57″ x 18′ lg., includes bolt in upper and lower grizzly decks of nominal 1-1/2″ opening )or size specified per application), 25 HP, 1200 RPM, TEFC, electric motor drive, mounted as integral part with hopper on common base

* Transition Hood: Consisting of a heavy duty fabricated feed chute with chain designed to accommodate vibratory-type feeding mechanisms and spraybar for dust suppression

* Horizontal Shaft Impactor: Eagle UltraMax 5 primary/secondary, Wt. 40,000 lbs., 35″ x 56″ feed opening, exclusive fixed bar solid steel sculptured rotor, cast primary curtain, fabrcated secondary curtain with wear resistant replaceable liners, hydraulic shim adjustment on secondary curtain, crusher housing split with hydraulic opening for access to rotor, curtains and replaceable liners. Includes Medium Chrome Blowbars and blowbar removal tool included for removing and flipping blowbars

* Spring Bridge: primary curtain spring bridge assembly where each spring exerts a compressive force for additional stabilization of primary curtain and still allows to swing away under extreme loads, such as uncrushables, with hydraulic adjustments

* Undercrusher Discharge Chute (discharge box): heavy duty steel reinforced plate, complete with replaceable liners

* Fines Bypass Chute: has a flop gate for diverting material from grizzly to the under-crusher gathering hopper or to optional grizzly bypass conveyor for stockpiling

* Platforms & Railings: heavy-duty tread plate and grate design with access ladders to the platforms from either side of plant. Platforms and railings located at the crusher, engine, and at the hopper for operation

* Main Trailer Frame: 24″ wide flange beam side rails, air-ride tri-axle suspension with 114″ track axles, twelve 11:00 x 22.5, 12 ply tires, air control brakes with emergency and service gladhands, fifth wheel plate and kingpin, prewired running lights with stop directional , and 3 light marker bar

* Plant Support System: set of four “stiff-leg” hydraulic cylinders controlled by an independent powered hydraulic unit complete with in-line load controls on each cylinder and directional control valves

* Drive Guards: formed sheet metal with wire mesh complete wiht hinge type doors for easy access to pulleys and belts

* Electric Power: 400 HP, 1800 RPM, TEFC, electric motor drive and a 400 HP Soft Start Panel. Customer is responsible for supplying electric power to control panels and any special wiring as specified by local code

* Central Control Panel: NEMA 4 type box, complete with all motor controls for Unit, 42″ Discharge Conveyor, and Eagle Screening Plant, emergency stop pushbuttons, one 10 HP and three 15 HP starters with quick disconnect plugs for Return Conveyor and Stockpiling Conveyors. Also has one dual 115 volt plug and remote operator’s pendant with feeder stop and emergency stop pushbuttons

* Electric Variable Speed Feeder Control: 25 HP, adjustable frequency AC drive with remote variable speed switch includes auxiliary circuit with starter installed in the central control panel for continuous fixed-speed operation

* Air Eagle Remote: remote control for starting/stopping feeder and variable speed up/down

* Portable Discharge System: Includes belt protecting gathering hopper with 400 Brinell replaceable liners, 42″ x 40′ channel frame type conveyor, impact absorbing slider bed with laminated impact rails at the loading area, 20° troughing idlers, full length skirtboards with rubber flashing, 15 HP, 1800 RPM, TEFC, electric motor drive, belt scraper, lagged head pulley, winged tail pulley with guard, heavy duty conveyor frame with 71.5″ track axle and two 255/70R22.5 tires (NOTE: On site portable only)

* Magnetic Separator: Dings 44CR (or equivalent) continuous belt magnet with stainless steel discharge belt, magnet stand, chute, 5 HP, 1800 RPM, TEFC, electric motor drive, and magnet rectifier that converts AC voltage to DC voltage.

The post Eagle Ultramax 1400-45 OC Portable Impactor Plant appeared first on Mellott.

Screen:�� 6’ x 20’ horizontal triple deck, triple shaft screen, 50 HP, 1800 RPM, TEFC, electric motor drive, screen cloth size to be specified with order;

Integral Feed Conveyor: 45” x 28’ channel frame type, 20° troughing idler, lagged head pulley, winged tail pulley, large receiving hopper, full length skirtboards with rubber flashing, 15 HP, 1800 RPM, TEFC, electric motor V-belt drive and guard;

Fines Conveyor: 60” x 22’ frame integral type, flat idlers, lagged head pulley, winged tail pulley, 10 HP, 1800 RPM, TEFC, electric motor V-belt drive and guard;

Fines Cross Conveyor: 36” x 10’ reversible cross conveyor for discharge of fines material;

Bottom Cross Conveyor: 24” x 10’ reversible cross conveyor for discharge of third deck material;

Walkway:�� 24” with toe board and handrails on each side of screen;

Reversible Discharge Chutes: easy discharge of top deck and second deck material;

Underscreen Gathering Hopper: for collection of fines material through third deck of screen and discharge onto 60” fines conveyor;

Main Frame: heavy-duty wide flange beam, air ride tandem axle with eight 11R 22.50, 14-ply tires, air controlled brakes with emergency and service gladhands, fifth wheel plate and kingpin, pre-wired running lights with stop directional indicators;

Electric Motors: all pre-wired with cable to reach the main power source of crushing plant and fabricated cable wrap holders;

Hydraulic Lift/Leveling: set of four hydraulic cylinders controlled by an independent powered hydraulic unit complete with in-line load controls on each cylinder and directional control valves.

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